What Is an Overhead Stirrer?
An overhead stirrer (also called an electric overhead stirrer, laboratory stirrer, or overhead mixer) is a motor-driven mixing device mounted above the sample vessel. Unlike magnetic stirrers that rely on a rotating magnetic field for small volumes, an overhead stirrer uses a direct-drive motor connected to a stainless steel stirring shaft and impeller. This design delivers significantly higher torque, making overhead stirrers the standard choice for high-viscosity liquids, large-volume samples (from 0.5 L to 50 L or more), and applications requiring precise, reproducible mixing.
Hawach overhead stirrers are widely used in pharmaceutical R&D, chemical synthesis, cosmetics formulation, food processing, biotech, and quality control laboratories – anywhere that magnetic stirrers stall or fail to provide adequate mixing.
Why upgrade from a magnetic stirrer? Magnetic stirrers work well for small, low-viscosity samples. When you need to mix thick pastes, emulsions, polymer solutions, or large batches, an overhead stirrer provides the torque and control that magnetic bars cannot deliver.
Overhead Stirrer vs Magnetic Stirrer – Which One Do You Need?
| Feature | Overhead Stirrer | Magnetic Stirrer |
| Viscosity range | High (up to 50,000 mPas or higher) | Low to medium (typically <10,000 mPas) |
| Volume range | 0.5 L – 50 L+ | 0.05 L – 5 L |
| Torque | High (direct-drive motor) | Low (magnetic coupling) |
| Stirring bar | Stainless steel shaft + impeller (customizable) | Magnetic stir bar (can become uncoupled at high viscosity) |
| Speed control | Digital or analog, 200-3000 rpm | Variable, typically lower torque |
| Heat transfer | Compatible with heating mantles, oil baths, water baths | Compatible with hot plates |
| Ideal for | High-viscosity fluids, large volumes, emulsions, suspensions, chemical reactions | Small volumes, low-viscosity solutions, routine mixing |
Selection tip: If your application involves high-viscosity samples, volumes over 2 L, or requires stable mixing over extended periods, choose an overhead stirrer. For routine mixing of small, low-viscosity solutions, a magnetic stirrer may be sufficient.
Quick Selection Guide – Which Overhead Stirrer Fits Your Workflow?
| Requirement | Recommended Model | Motor Power | Timer | Speed Display | Multi-position |
| Single-sample mixing, basic control (no display) | 18111001 | 100 W | 0-120 min | No (stepless analog) | 1 |
| Single-sample mixing, digital display | 18111002 | 40 W | 0-120 min | Digital, ±20 rpm | 1 |
| High-precision, single-sample (1 rpm accuracy, long timer) | 18111005 | 100 W | 0-9999 min | Digital, ±1 rpm | 4 |
| 4-sample batch processing (basic) | 18111003 | 40 W each | 0-120 min | No | 4 |
| 4-sample batch processing (digital) | 18111004 | 40 W each | 0-120 min | Digital, ±20 rpm | 4 |
| 6-sample batch processing (basic) | 18111006 | 40 W each | 0-120 min | No | 6 |
| 6-sample batch processing (digital) | 18111007 | 40 W each | 0-120 min | Digital, ±20 rpm | 6 |
| 6-sample, high precision, long timer | 18111008 | 100 W each | 0-9999 min | Digital, ±1 rpm | 6 |
Not sure which model fits your application? Email info@hawach.com with your sample type, viscosity, and volume – our team will recommend the right configuration.
Applications of Overhead Stirrers
| Industry / Workflow | Typical Application | Why Overhead Stirrer |
| Pharmaceutical R&D | API synthesis, formulation mixing, high-viscosity excipients | Handles thick pastes and ensures homogeneous mixing for drug development |
| Chemical synthesis | Polymerization, reaction mixing, solvent blending | High torque maintains stable stirring even as viscosity changes |
| Cosmetics & personal care | Cream, lotion, gel, emulsion formulation | Gentle but thorough mixing preserves product texture and stability |
| Food & beverage | Sauce, dressing, slurry, batter preparation | Stainless steel shaft resists corrosion; handles thick food matrices |
| Biotechnology | Cell culture media preparation, buffer mixing | Consistent mixing for reproducible results |
| Quality control laboratories | Sample homogenization, standard preparation | Digital speed control ensures repeatable test conditions |
| Paint, ink & coatings | Pigment dispersion, colorant mixing | High shear capability for uniform pigment distribution |
Key Features of Hawach Overhead Stirrers
Permanent magnet DC motor with force-enhancing function – Stable speed output, continuous stepless speed regulation, low noise (<40 dB)
Wide speed range (200-3000 RPM) – Covers gentle to vigorous mixing for diverse applications
Digital speed display models – Real-time speed readout, ±20 rpm or ±1 rpm accuracy depending on model; direct speed setting via instrument buttons on high-precision models (18111005, 18111008)
304 stainless steel stirring shaft – Corrosion-resistant, durable, easy to clean; suitable for aqueous and organic solvents
Remote control box – Allows operation away from the worktable, ideal for fume hoods and biosafety cabinets
Programmable timer – 0-120 min or 0-9999 min options; enables unattended operation for extended mixing protocols
Multiple power options – 40 W, 60 W, 100 W, 200 W, 300 W to match torque requirements
Multi-position models – Process 4 or 6 samples simultaneously, significantly increasing laboratory throughput
Low noise operation (<40 dB) – Quiet enough for open-bench laboratories
Technical Specifications – Overhead Stirrer
| Parameter | Value |
| Power supply | Single AC power, 50Hz/220V or 60Hz/110V |
| Motor power options | 40 W, 60 W, 100 W, 200 W, 300 W |
| Speed range | 200 – 3000 RPM |
| Stirring shaft material | 304 stainless steel (corrosion-resistant) |
| Noise level | <40 dB |
| Timer range | 0-120 min (standard models) or 0-9999 min (high-precision models) |
| Speed display | Optional digital display (analog models also available) |
| Speed accuracy | ±1 RPM (high-precision models) or ±20 RPM (digital standard models) |
| Control | Remote control box for fume hood / biosafety cabinet operation |
Ordering Information – Complete SKU List
Single-Position Overhead Stirrers
| Cat# | Description | Motor Power | Timer | Speed Display | Speed Accuracy |
| 18111001 | Single stirrer, 200-3000 RPM, stepless analog | 100 W | 0-120 min | No | – |
| 18111002 | Single stirrer, 200-3000 RPM, digital display | 40 W | 0-120 min | Digital | ±20 RPM |
Multi-Position Overhead Stirrers (4 or 6 units)
| Cat# | Stirrer Positions | Motor Power (each) | Timer | Speed Display | Speed Accuracy | Key Feature |
| 18111003 | 4 | 40 W | 0-120 min | No (stepless) | – | Basic 4-position |
| 18111004 | 4 | 40 W | 0-120 min | Digital | ±20 RPM | Digital 4-position |
| 18111005 | 4 | 100 W | 0-9999 min | Digital (direct button setting) | ±1 RPM | High-precision 4-position |
| 18111006 | 6 | 40 W | 0-120 min | No (stepless) | – | Basic 6-position |
| 18111007 | 6 | 40 W | 0-120 min | Digital | ±20 RPM | Digital 6-position |
| 18111008 | 6 | 100 W | 0-9999 min | Digital (direct button setting) | ±1 RPM | High-precision 6-position |
Selection tip: For routine QC and simple mixing tasks, analog models (18111001, 18111003, 18111006) offer cost-effective performance. For applications requiring precise speed control and documentation, choose digital models. For extended mixing protocols (e.g., overnight reactions), select models with 0-9999 min timer (18111005, 18111008).
Why Procurement Teams Choose Hawach Overhead Stirrers
- Workflow-compatible with major brands -Designed for applications commonly performed with IKA, Heidolph, and VWR overhead stirrers. Use the same vessel sizes, impeller designs, and speed ranges – no method revalidation required for most applications.
- Cost-effective alternative -Competitive pricing compared to premium brands without compromising motor torque, speed stability, or noise performance.
- Multi-position models -Process 4 or 6 samples simultaneously, dramatically increasing laboratory throughput for high-volume QC and R&D workflows.
- Remote control box -Operate the stirrer outside fume hoods or biosafety cabinets; control box can be placed on the bench while the motor runs inside the enclosure.
- Wide speed range (200-3000 RPM) -Covers gentle mixing (e.g., cell culture media) to vigorous stirring (e.g., high-viscosity polymer solutions).
- 304 stainless steel shaft -Corrosion-resistant, compatible with aqueous solutions, organic solvents, and mild acids/bases.
- Low noise (<40 dB) -Quiet operation suitable for open-bench laboratories.
- Multiple motor power options -40 W for routine mixing; 100 W, 200 W, 300 W for high-viscosity or large-volume applications.
- Programmable timer -Extended timer options (up to 9999 min) for unattended overnight mixing.
- In-stock -Standard models ship within 3-5 business days. Custom configurations available for volume orders.
- OEM & private label -Custom branding, packaging, and bulk supply for distributors and volume buyers.
- Evaluation units available -For qualified laboratories and distributors.
How to Choose an Overhead Stirrer – Selection Guide for Laboratory Managers
Step 1: Choose by sample viscosity and volume
| Sample Type | Viscosity | Recommended Power |
| Low-viscosity liquids (water, solvents, dilute solutions) | Low | 40 W |
| Medium-viscosity liquids (oils, syrups, emulsions) | Medium | 60-100 W |
| High-viscosity liquids (pastes, creams, gels, polymer melts) | High | 100-200 W |
| Extremely high-viscosity / large volume (>10 L) | Very high | 200-300 W |
Step 2: Choose by throughput
| Daily Sample Count | Recommended Configuration |
| 1-10 samples/day | Single-position stirrer (18111001 or 18111002) |
| 10-50 samples/day | 4-position stirrer (18111003, 18111004, or 18111005) |
| 50+ samples/day | 6-position stirrer (18111006, 18111007, or 18111008) |
Step 3: Choose by control requirements
| Control Need | Recommended | Why |
| Basic speed adjustment, no display | Analog models (18111001, 18111003, 18111006) | Lowest cost, simple operation |
| Speed monitoring, repeatable settings | Digital display models (±20 RPM) | Real-time speed readout |
| High-precision (±1 RPM), long timer | High-precision models (18111005, 18111008) | Direct button setting, extended timer to 9999 min |
Industries Served
- Pharmaceutical R&D & QC laboratories
- Chemical synthesis & manufacturing
- Cosmetics & personal care formulation
- Food & beverage processing
- Biotechnology & life sciences research
- Paints, inks, coatings manufacturing
- University research & teaching laboratories
- Environmental testing laboratories
Frequently Asked Questions
What is the difference between an overhead stirrer and a magnetic stirrer?
An overhead stirrer uses a direct-drive motor connected to a stainless steel shaft and impeller, providing high torque for high-viscosity and large-volume samples. A magnetic stirrer uses a rotating magnetic field to spin a stir bar, suitable for small, low-viscosity samples. Overhead stirrers are the standard choice when magnetic stirrers stall or fail to provide adequate mixing.
Can Hawach overhead stirrers replace IKA or Heidolph models?
Yes. Hawach overhead stirrers are designed for workflows commonly performed with IKA, Heidolph, and VWR systems – compatible speed ranges, similar torque output, and the same vessel and impeller compatibility. No method revalidation required for most applications.
How do I choose the right motor power?
40 W – routine mixing of low-viscosity liquids (water, solvents, dilute solutions). 60-100 W – medium-viscosity liquids (oils, syrups, emulsions). 100-200 W – high-viscosity pastes, creams, gels. 200-300 W – extremely high viscosity or large volumes (>10 L).
What stirring shaft materials are available?
Standard shafts are 304 stainless steel, corrosion-resistant for most aqueous and organic solvents. PTFE-coated or glass shafts are available on request for highly corrosive applications.
Can the remote control box be used inside a fume hood?
The motor unit is placed inside the fume hood or biosafety cabinet; the remote control box sits outside, allowing safe operation while keeping electronics away from corrosive vapors.
Are multi-position models suitable for different sample types in the same run?
Yes. Each stirring position operates independently. You can mix different samples with different speeds and durations simultaneously – ideal for method development, QC testing, and parallel synthesis.
Are the stirring shafts autoclavable?
Yes. 304 stainless steel shafts are autoclavable (121°C, 20 min). Remove the shaft from the motor before autoclaving.